Once you’ve measured your space, transfer those measurements onto the back of the panel to ensure accurate cuts.

Mark Your Cut Lines

Always mark only on the back of the panel to avoid visible marks on the finished surface.

Use a tape measure to determine the exact dimensions needed.

Mark the reference points on both edges of the panel for alignment.

Place a straight edge (such as a long ruler or level) between the reference points and draw a clear, straight cut line using a pencil. Avoid using markers or textas, as they may show through or be difficult to remove.

Double-check your markings before proceeding.

Cutting The Panel

Secure the panel on a flat, stable surface to prevent movement while cutting.

Use a circular saw fitted with a timber blade for clean and precise cuts. Guide the saw along the marked line with steady, even pressure.

For vertical cuts in flexible sections, a Stanley knife can be used instead. Score along the marked line multiple times with firm, even pressure until the cut is complete.

Clean The Panel

Use a rag or cloth to wipe down the panel and remove excess sawdust.

For a more thorough clean, use a blower (optional) to remove fine dust particles, especially along the edges.

Inspect the cut edges and lightly sand with 120 to 220 grit sandpaper to smooth out any roughness. 320 grit is optional for an ultra-smooth finish.

Patching The Surface

For panel joins, use No More Gaps immediately after panel installation for a seamless finish. Apply small bead of no more gaps and remove access using a silicone scraper or finger, ensuring even coverage, and remove any excess for a clean, flush join.

Allow No More Gaps to cure for 24 hours or follow the manufacturer’s recommended drying time before painting.

For an advanced option, wood filler can also be used for panel joins or to repair dents and imperfections. Follow the manufacturer’s instructions for application and drying times.

Sanding (Only If Using Wood Filler)

If wood filler is used, sand according to the manufacturer’s instructions.
Typically, start with 120 grit sandpaper to remove excess, followed by 220 grit sandpaper for a smoother finish.
For an ultra-smooth surface, 320 grit sandpaper (optional) can be used before painting.

Removing Dust Before Painting

Since the panel is pre-primed and pre-sanded, it is essential to remove dust properly before painting:

Best practice is to use a tack cloth to gently wipe away fine dust particles without leaving residue.

A microfiber cloth can also be used for dust removal if a tack cloth is unavailable.

If heavy dust is present, a clean, dry cloth or a blower can help remove excess before using a tack cloth.

Painting the Panels

Since the panel is already pre-primed, no additional primer is required.

For best results, apply two coats of quality water-based paint, allowing proper drying time between coats.

Compatible Paint Options for Water-Based Primer

A water-based primer allows for versatility in topcoats. The following paints can be applied over it:

Water-Based Paint (Recommended) – Provides a smooth, durable finish with easy application and cleanup.

Acrylic Paint – Strong adhesion and durability, ideal for high-traffic areas.

Enamel Paint – Provides a hard-wearing, durable surface with a more traditional finish.

Chalk Paint – Great for a matte, textured finish and works well on decorative surfaces.

2PAC (Two-Pack Polyurethane Paint) – A high-performance, durable coating commonly used for a premium, ultra-smooth finish. Requires proper preparation and application techniques.

A low-sheen or matte finish is commonly used for a modern, seamless look, while satin or semi-gloss can be used for a slightly more reflective and easy-to-clean surface.

Once dry, enjoy the finished result as your panel transforms the space.